Maintaining a full-fledged in-house engineering department with expert design engineers, draftsman and number of software licenses is a very costly affair and often not justified in relation to the amount of engineering work. At the same time, it is a necessity for the companies to perform the design and analysis to meet Client requirements, develop new products, improve existing designs, or address specific engineering challenges. Organizations constantly face these challenges and try to find reliable partners & contractors to take care of their engineering and design requirements.
We offer specialized engineering services especially for industrial sectors such as oil and gas, petrochemical, power, process & manufacturing industry in collaboration with our Indian counterpart. We can play a crucial role in helping organizations conceptualize, develop, and optimize mechanical solutions.
We promote continuous improvement in design practices, manufacturing processes, and quality management systems to enhance product safety, reliability, and performance. We monitor industry trends, technological advancements, and regulatory developments to ensure that design specifications and manufacturing practices remain current and effective.
Overall, our involvement will help ensuring the safe and compliant design and certification of pressure vessels and related equipment. Out team’s technical knowledge, regulatory compliance expertise, and commitment to quality assurance contribute to the integrity and reliability of pressure-containing components used in various industries.
Design
- Mechanical Design & drafting
- Civil & Structural Design & drafting
- E & I Design
- Pressure Equipment: viz. air receivers, scrapper traps, separators (HPPT, LPPT, WOSEP), dehydrators, desalters, deaerators, blow-out drums, filters, sand traps, bullets etc.
- Heat exchangers (shell and tube, air cooled, plate etc.)
- Tanks (Fixed conical/ dome roof, floating roof type), shop and filed fabricated tanks etc.
- Piping (Plant piping, cross country piping)
- Modular systems including skids
- Structural components
- Ladders and platforms
- Bridges / ramps
- Pipe racks
- Building structure
We perform E&I (Electrical and Instrumentation) design for skid packages and skid mounted assemblies, which involves planning, determination, and implementation of electrical systems and instrumentation specifically tailored for modular skid-mounted equipment used in various industrial processes. Skids are pre-fabricated units that typically contain equipment such as pumps, compressors, heat exchangers, piping, filtration units, or chemical injection systems. Here's an elaboration on E&I design for skids:
- Power Supply
- Wiring and Cable Management
- Control Panels
- Safety Systems
- Integration with Plant Electrical Systems
- Process Measurement and Control
- Instrumentation Selection
- Interconnection Diagrams
- Data Acquisition and Monitoring
- Safety Instrumented Systems (SIS)
Analysis
Analysis and Simulation: Designs are analysed and simulated to evaluate the actual performance under different conditions. This may include finite element analysis (FEA) for structural integrity, computational fluid dynamics (CFD) for fluid flow analysis, and thermal analysis to assess heat transfer characteristics.
- 1. Finite Element Analysis
- 2. Computational Fluid Dynamics (CFD)
Finite Element Analysis (FEA):
It is a computational technique used in engineering to analyze the behavior of structures, components, and systems under different loading conditions. FEA is widely used across various industries, including aerospace, automotive, civil engineering, mechanical engineering, and biomedical engineering, to analyze and optimize the performance of complex structures and systems. Its versatility and computational efficiency make it a valuable tool for engineers seeking to improve the design, durability, and safety of products and components.
Computational Fluid Dynamics Analysis (CFD)
Computational Fluid Dynamics (CFD) employs numerical methods and algorithms to solve and analyze problems involving fluid flow, heat transfer, and related phenomena. It is a powerful tool used in engineering, physics, and other disciplines to simulate and predict the behavior of fluids and their interactions with solid surfaces. CFD provides detailed insights into fluid flow phenomena that are difficult or impossible to obtain through experimental means alone. It allows engineers and scientists to optimize designs, improve performance, and solve complex fluid dynamics problems across various industries.
In the industrial domain, CFD is used for modelling of fluid flow and heat transfer in power plants, HVAC systems, and renewable energy devices. Also, it is used to predict the airflow and pollutant dispersion in buildings, ventilation design, and urban microclimate studies.
Professional Engineer services
It is mandatory to certify the user design specifications (UDS) and manufacturers' design reports (MDR) for ASME Sec. VIII Div 2 / 3 designs. We arrange the certification of UDS and MDR for ASME Code compliance. When required, UDS and MDR certification is done by two different PEs to meet the Code requirements.
Our assigned professional engineers ensure that the user design specifications and manufacturers' design reports adhere to the relevant ASME codes and standards as well as client specifications.
Our assigned professional engineers verify compliance of design documents with ASME codes and standards and approve the user design specifications and manufacturers' design reports. We ascertain the qualification and experience of the PE and assign the right ones for the certification. Separate PE are used to certified the UDS and MDR, meeting Code requirements. This involves reviewing design calculations, material selections, fabrication tolerances, quality control / non-destructive test requirements, and ensuring that all aspects of the design meet ASME Code requirements.
Our Profession engineers are experts in their respective fields and provide necessary technical guidance throughout the design and certification process. They possess specialized knowledge in areas such as mechanical engineering, materials science, thermodynamics, and fluid dynamics, which is essential for evaluating the design integrity and performance of pressure-containing components.
We conduct risk assessments to identify potential hazards associated with the design, fabrication, and operation of pressure vessels and related equipment and can develop risk mitigation strategies to address identified hazards. We assist in the development and implementation of quality assurance and control processes to ensure that the design and manufacturing processes meet the required quality standards, which includes establishing inspection and testing procedures, conducting audits, and monitoring compliance with ASME codes and standards throughout the project lifecycle.
Third Party Verification
We perform independent third-party review of the design on behalf of end users & EPC contractors / Engineering houses We also offer to represent the Clients during interactions with regulatory authorities, certification bodies, and third-party inspection agencies. We serve as a technical liaison between the design team, fabrication facilities, and regulatory stakeholders to address any questions or concerns related to the design and certification process.
Engineering solutions
- 1. Front End Engineering Design
- 2. Debottlenecking and revamping
Engineering solutions play a pivotal role in industrial setups, offering a multitude of advantages that contribute to efficiency, productivity, safety, sustainability, and overall competitiveness.
Overall, engineering solutions play a critical role in driving performance improvements, fostering innovation, and ensuring the long-term success of industrial setups across various sectors. By leveraging our organization’s engineering expertise and technology, companies can unlock significant value and achieve sustainable growth and prosperity.
Front-end engineering is a crucial phase in the development of engineering projects, particularly in construction and manufacturing industries. The initial planning, conceptualization, and preliminary design of a project is mandatory before detailed engineering and implementation can begin. Front-end engineering lays the foundation for successful project execution by defining project objectives, evaluating feasibility, identifying risks, and making informed decisions before committing resources to detailed design and implementation. It requires interdisciplinary collaboration, careful planning, and thorough analysis to ensure that projects are well-conceived and positioned for success.
We, alongwith our experienced affiliates, take up projects involving Front-end engineering projects.
Debottlenecking and revamping are strategies used in engineering to optimize the performance of existing facilities, processes, or systems. These strategies aim to identify and address bottlenecks, inefficiencies, and limitations that may be hindering productivity, capacity, or performance. By identifying and addressing constraints and inefficiencies, we can can unlock additional capacity, improve operational reliability, and drive sustainable growth and profitability.
Design Codes and Software
- • ASME Sec. I, Sec. VIII Div. 1, Div.2, B31.1, B31.3, B31.4, B31.8
- • AD 2000 Merkblatt
- • PD 5500
- • EN 13445
- • API 620, 650
- • Other industry Codes and standards
- • PVElite
- • COMPRESS
- • STAAD.Pro
- • Solidworks
- • Ansys
- • Other industry software
- • AutoCAD
- • Tekla
- • MicroStation
- • Solidworks
- • Smart Plant 3D (sp3D)
- • Other industry software